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Embroidery

Our state of the art embroidery department produces a quality product that is second to none.

We start the embroidery process with a piece of artwork or logo. That artwork then has to be "digitized" which is the specialized process of converting 2 dimensional artwork into stitches that are a computerized file for the embroidery machine to read. Not all logos translate exactly and we like to tell people embroidery is a representation of your logo not necessarily a duplication.

Once the artwork has been digitized, it is then ready to be put into production. Production embroidery is a very hands on process. Before the sewing can begin, specific thread colors must be loaded by hand into the machines. A spool of thread for each color for each sewing head must be loaded. The machine itself is programmed by the operator to sew the design in a particular color sequence and a particular sewing speed. The garments must then be "hooped" individually, again by hand, and then loaded into the machine. Once the design has completed sewing, the garment is taken off the machine, un-hooped, and then sent to the next step in the production process.

After the garments have been sewn, they go through a finishing process. During this step, the garments are inspected for quality, individually trimmed of excess backing material and excess threads, then folded and packaged ready for shipping to the end user.

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